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What is the difference between this rasp and the pro? Looks like pro is more "heavy duty" for long term use?
Yes the PRO TOOLS are the heavy duty steel version of the Greenlight Tools with a lifetime guarantee.
Can I use the rasp on Polyurethane foam to shape my blank?
Yes, you can use the G-rasp on both polyurethane and EPS surfboard foam. It is designed to shape foam, not wood stringers. So don't scrub the wood stringers to preserve the life of the grit.