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3. Surfboard Shaping Foam Blanks

3. Surfboard Shaping Foam Blanks


Greenlight Surf Supply manufactures Engineered EPS Foam Surfboard Blanks in house and per order to allow for optimal customization which reduces your cost, effort, and dust created in your workspace. It's the smartest way to shape...

We offer two ways to order your EPS Surfboard Blanks:

1. Design Your Own Custom Blank:

Design your blank in AKUShaper Software and we'll precisely cut your design's outline, foil, and rocker. All you have to do is shape the rails and bottom contours! This is an excellent way to copy any popular model surfboard from a big brand without spending big bucks and actually produce a stronger, more durable board with Greenlight materials. (FYI - big surfboard brands like to make "disposable" surfboards so you break them and have to buy more. We don't think that's too cool...)

or

2. Order a Stock Blank Size

You can order a stock Engineered EPS foam blank from one of our "Series Blank" models and choose your thickness so you don't have to use a power planer and make a ton of dust like the old way of board building.  You still cut your outline template by hand and shape the board normally (if you want to keep along the traditional ways but making it easier and less dusty).

We recommend ordering your EPS Foam surfboard blank 1/8" - 1/4" thicker than your final shape to allow room for concaves and rolling the deck into the rail.

Greenlight is also the East Coast distributor for US BLANKS

We stock Blue Density (Medium) in 25 different surfboard blank shapes and sizes.

Filters

  • Sold out

    Custom Designed Stand Up Paddle Board / Glider / Foil Blank

    Original price $ 295.00 - Original price $ 295.00
    Original price
    $ 295.00
    $ 295.00 - $ 295.00
    Current price $ 295.00

    Note: We manufacture all Engineered EPS Surfboard Blanks per order allowing for optimal customization to make shaping easier, faster, and with les...

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  • Sold out

    [SUP SERIES] 1.5# Density EPS Foam SUP (Stand Up Paddleboard) Blanks

    Original price $ 248.95 - Original price $ 320.00
    Original price
    $ 248.95 - $ 320.00
    $ 248.95 - $ 320.00
    Current price $ 248.95

    Note: We manufacture all Engineered EPS Surfboard Blanks per order allowing for optimal customization to make shaping easier, faster, and with les...

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  • Sold out

    [SUP/ WING / E-FOIL BOARD SERIES] SUP / Wing /E-Foil Boarding Blanks

    Original price $ 198.68 - Original price $ 198.68
    Original price
    $ 198.68
    $ 198.68 - $ 198.68
    Current price $ 198.68

    Note: We manufacture all Engineered EPS Surfboard Blanks per order allowing for optimal customization to make shaping easier, faster, and with les...

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  • Sold out

    Surf Foil High Density Mast Insert

    Original price $ 79.75 - Original price $ 79.75
    Original price
    $ 79.75
    $ 79.75 - $ 79.75
    Current price $ 79.75

    Surf Foil High Density Mast Insert Install this High Density Polyurethane Foam Foil Mast Insert into the bottom of your foil blank. (2) 10.5" cente...

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  • Sold out

    US Blanks 59P

    Original price $ 115.89 - Original price $ 115.89
    Original price
    $ 115.89
    $ 115.89 - $ 115.89
    Current price $ 115.89

    US Blanks 5'9"P PU Foam Shortboard Blank Click the image below to download the full size PDF catalog page NOTE: US BLANKS must ship via frei...

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  • US Blanks 60P surf board blank - how to shape a surfboard
    Sold out

    US Blanks 60P

    Original price $ 115.23 - Original price $ 115.23
    Original price
    $ 115.23
    $ 115.23 - $ 115.23
    Current price $ 115.23

    US Blanks 6'0"P PU Foam Shortboard Blank Click the image below to download the full size PDF catalog page NOTE: US BLANKS must ship via fre...

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  • Sold out

    US BLANKS 63RP Surfboard Shaping Blank

    Original price $ 125.94 - Original price $ 125.94
    Original price
    $ 125.94
    $ 125.94 - $ 125.94
    Current price $ 125.94

    US Blanks 6'3"RP PU foam Click the image below to view full size NOTE: US BLANKS must ship via freight truck. We can ship 8-12 blanks for...

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  • Sold out

    US Blanks 64MB

    Original price $ 123.81 - Original price $ 123.81
    Original price
    $ 123.81
    $ 123.81 - $ 123.81
    Current price $ 123.81

    US Blanks 6'4"MB PU Foam Shortboard Blank Click the image below to download the full size PDF catalog page NOTE: US BLANKS must ship via f...

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  • US Blanks 66EA Surfboard Blank
    Sold out

    US Blanks 66EA

    Original price $ 125.88 - Original price $ 125.88
    Original price
    $ 125.88
    $ 125.88 - $ 125.88
    Current price $ 125.88

    US Blanks 6'6"EA PU Foam Shortboard Blank Click the image below to download the full size PDF catalog page NOTE: US BLANKS must ship via frei...

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  • US Blanks 610A surf board blank - how to shape a surfboard
    Sold out

    US Blanks 610A

    Original price $ 140.80 - Original price $ 140.80
    Original price
    $ 140.80
    $ 140.80 - $ 140.80
    Current price $ 140.80

    US Blanks 6'10"A PU Foam Surfboard Blank Click the image below to download the full size PDF catalog page NOTE: US BLANKS must ship via fre...

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  • US Blanks 71EA Surfboard Blank
    Sold out

    US Blanks 71EA

    Original price $ 145.19 - Original price $ 145.19
    Original price
    $ 145.19
    $ 145.19 - $ 145.19
    Current price $ 145.19

    US Blanks 7'1"EA PU Foam Surfboard Blank Click the image below to download the full size PDF catalog page NOTE: US BLANKS must ship via frei...

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  • US Blanks 74SP Surfboard Blank
    Sold out

    US Blanks 74SP

    Original price $ 154.95 - Original price $ 154.95
    Original price
    $ 154.95
    $ 154.95 - $ 154.95
    Current price $ 154.95

    US Blanks 7'4"SP PU Foam Surfboard Blank Click the image below to download the full size PDF catalog page NOTE: US BLANKS must ship via fre...

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  • US Blanks 89Y Surfboard Blank
    Sold out

    US Blanks 89Y

    Original price $ 179.29 - Original price $ 179.29
    Original price
    $ 179.29
    $ 179.29 - $ 179.29
    Current price $ 179.29

    US Blanks 8'9"Y with 1/4" Basswood Stringer PU Foam Longboard Blank Click the image below to download the full size PDF catalog page NOTE: ...

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  • Sold out

    US Blanks 99B

    Original price $ 195.33 - Original price $ 195.33
    Original price
    $ 195.33
    $ 195.33 - $ 195.33
    Current price $ 195.33

    US Blanks 9'9"B with 1/4" Basswood Stringer PU Foam Longboard Blank Click the image below to download the full size PDF catalog page NOTE: U...

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  • Sold out

    Surfboard Blank Shipping Box

    Original price $ 50.00 - Original price $ 50.00
    Original price
    $ 50.00
    $ 50.00 - $ 50.00
    Current price $ 50.00

    Surfboard Blank Shipping Box Dimensions: 10'3" x 25" x 17"  Thick walled corrugated cardboard with end caps. The best protection possible for shipp...

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  • Discount EPS Blanks

    Original price $ 60.00 - Original price $ 72.00
    Original price
    $ 60.00 - $ 72.00
    $ 60.00 - $ 72.00
    Current price $ 60.00

    Since we offer so many options with Engineered EPS blanks we occasionally make mistakes when fabricating them like cutting the wrong thickness or t...

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