Board-in-a-Box Surfboard Shaping Kit

Product image 1Board-in-a-Box Surfboard Shaping Kit
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Product image 19Board-in-a-Box Surfboard Shaping Kit
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Product image 21Board-in-a-Box Surfboard Shaping Kit

Regular price $ 299.95





We manufacture all Engineered EPS Surfboard Blanks per order allowing for optimal customization to make shaping easier, faster, and with less dust.

Due to high demand please allow 2 weeks before pick up notification or shipping.

    Our Board-in-a-Box Surfboard Building Kit is the ultimate array of options to make the surfboard you want. It's really the best and easiest way to order everything you need for your board in one shot.

    Choose your surfboard foam blank, the blank thickness, stringer type, fiberglass lamination package, and 5 fin box set of your favorite fin system or single fin box. You can also add carbon fiber reinforcements or a fin box install kit at a discount price with this surfboard shaping kit.  

    If you want a blank other than what is offered in this kit, or a custom surfboard blank made for you, please contact us and we'll make it happen. No problem!

    Surfboard Building Kit includes: 

    • Your Choice Engineered EPS Foam Blank size 5'8" - 6'5"
    • Stringer Glue
    • Your Choice Fiberglass Cloth Package
    • 96 oz. Greenlight Marine Grade Epoxy Resin System
    • Leash Plug
    • 4 sheets Logo Rice Paper
    • Your choice of a 5 fin box setup (FCS II, FCS Fusion, Factory Plugs, Futures or 10.5" single fin box)
    • Optional Carbon fiber reinforcement
    • Optional Fin Box Install Kit


    Take a look at our Surfboard Building Guide, Design Guide, and HELP CENTER for tons of great info and tips and surfboard building.

    How to glue up your blank - See video below:


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    Customer Reviews

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    • Looking at doing a board that is a little aggressive. My daughter is intermediate level. Uses 6'2" short and has a long board. She's 5'3" and strong at about 120 lbs. We would like to build a board together (father/daughter). Need advice on type and looking at board in a box. Maybe fish? Fins 1 vs. 3? Color is white and Yellow.

      Thanks for your interest in Greenlight. We recommend shaping your daughter a hybrid type board that is aggressive but easy to catch waves. Something in the range of 5'8 - 6'0" x 21 1/2" wide x 2 1/2" thick. These are just general guidelines to help you get started. You can purchase a Board-in-a-Box Kit with a 6'0" blank and choose a template from our Template Gallery. Some good outline template choices for her are the 6'0"P, 6'0"S, 5'11"Z, or 5'8"R.
      The kit comes with 5 fin boxes which is intended to make the board more versatile in different wave conditions. Typically you have the most fun riding boards as a quad fin set up in waves that are chest high and below for more speed. In head high + conditions, a tri fin setup generally provides more radical performance.
      You can add color to the board in the fiberglassing process with our Premier Resin Tints and Pigments.

    • I am interested in getting the BOARD-IN-A-BOX shaping kit and in the photos it shows the dimensions of a f series blank, I was wondering if this is the only option for a shape?

      We can include any blank up to 6'5" x 3 1/4" thick in the kit. You can order a Board-in-a-Box kit online and write your preferred blank length and style from our Engineered EPS Surfboard Blank Catalog in the checkout notes. We'll make the substitution for you no problem.

    • What does the fiberglass strength option mean?

      With this surfboard shaping kit you have three choices of the type and amount of fiberglass that affects the strength-to-weight ratio of your board.

      1. 4 oz bottom / 4+4 oz deck is the lightest board and still very strong with epoxy resin and our Engineered EPS Blanks. Good for performance shortboards.

      2. 4 oz bottom / 6+4 oz deck is the standard fiberglass lamination schedule. You're substituting a layer of 6 oz weight fiberglass on the deck which improves the overall strength of your surfboard and prevents deck compressions from your heels.

      3. 6 oz bottom / 6+4 oz deck is pretty bomb proof as your board has heavier fiberglass all over, including the rails. 

      Check out our Surfboard Building Guide for more information of fiberglassing your surfboard shape.

    • What resin comes in the kit?

      Resin Research Quik Kick epoxy resin is included in this surfboard shaping kit.

    • What blanks are available for this kit?

      Our "F Series" Engineered EPS surfboard blanks are featured in this kit. You can shape a fish or hybrid shortboard with the F series blanks. It's always a good idea to select a blank slightly longer than your final shape so the rocker curve is correct and you don't have to mess with it too much. If you want a different style blank up to 6'5" long contact us and we'll include it for you no problem.

    • Why are there only shortboard blanks offered in the kit?

      We have developed a way to ship surfboard blanks to your door with UPS Ground for much cheaper than traditional freight truck shipping methods. This new shipping technique is only available for EPS blanks and shaping kits up to 6'6" long. Therefore our pre-packaged kit offerings are limited to lengths below 6'6".
      Contact us if you want a different size surfboard shaping kit than what is listed and we will put one together for you. No problem. Shipping will be about 3X more than the kits offered here though...

    • What resin and hardener is in the Surfermag surfboard shaping kit?

      Our EPS/EPOXY Kits come with Resin Research Quik Kick ULTRA epoxy resin as well as Additive F Surfacing Agent for easier hotcoating and sanding.  

    • Do I need any tools to create this surfboard ? Or does everything I need come with the package?

      The Surfboard in a box kit is for the person who already has all of the tools to shape a surfboard.  If you do not have surfboard shaping tools you should purchase the Surfboard Shaping Starter Kit 

    • what cant do the fcs 2 fin boxes come with 3° 5° or 9°, or is it upon request for this kit?

      The board in a box kit comes with a 5 fin setup of your of 9, 5, and 0 degree as standard setup.

    • what does the fcs 2 install kit come with?

      This would be the FCS II indstall jig and router bit sold by FCS.

    • hey, can this kit be used outside in a covered area? I'm in Florida and we have high humidity, I'm not sure if that will affect the curing process. Also, does the included video have an tips on how to reduce clean up since I don't have a shaping bay? I see a lot of pictures of these done in garages, would it be possible to use this kit without covering everything in fiberglass dust?

      Many (actually most) of our builders do not have a "shaping Bay" to work from and do most of the work outside.  The best way to reduce the waste would be to get a blank done with an outline cut already on, leaving just the rails and bottom contours to shape ( reduces shaping debrie by over 50%).

      As for the dust from sanding... We all started using the Greenlight Maring Grade Epoxy and do not sand them at all.  We scrape the rail lines and open up the finboxes and go surf!

    • Can you ship this to UK?

      We currently can not shp our Board-in-a-box Surfboard Shaping Kits to the UK.

    • HI I wanted to find out about ordering this for my son, he is 13 and an advanced surfer and surf instructor, so I thought it would be nice for him to have something to do over the winter is this a good kit for him to start with, also can i pick up i am in Ocean Twp area

      The Board In A Box surfboard building kit is a great kit if you already have the tools to build your own surfboards. If you would like to get a complete kit that comes with everything you need to shape and fiberglass your own surfboard then we suggest the Surfboard Shaping Starter Kit.

    • Does this kit not even come with a spreader for the epoxy? What additional tools will I need to complete a board from this particular kit vs the $500 one?

      Tools needed to build a surfboard:

      Greenlight G-rasp Tool

      Greenlight Rasputin Tool

      Greenlight Rail Runner Tool

      Mini Stringer Trim Plane

      Outline Handsaw

      Tigershark Shaping Paper

      Sandshark Sanding Screen for Rails

      12" x 9" Foam Sanding Pad

      Foam Padding for Shaping Racks

      Latex Gloves

      Graduated Resin Mixing Buckets

      Resin Squeegee

      (2) 4" Sealcoat / Hotcoat Brushes

      1 Roll Masking Tape

      Resin Mixing Stick

      80 Grit Sandpaper

      120 Grit Sandpaper

      150 Grit Sandpaper

      220 Grit Sandpaper

    • How does gluing up the blank work if you get the board outline pre-cut?

      If the surfboard blank is outline cut we provide rectangular glue up ribs so it's easy to assemble the blank vertically on the floor and apply weights to the top as seen in the glue up video.

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    **Excluding Surfboard Blanks but Shaping Kits ship for FREE too!

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