3. Surfboard Shaping Foam Blanks
Greenlight Surf Supply manufactures Engineered EPS Foam Surfboard Blanks in house and per order to allow for optimal customization which reduces your cost, effort, and dust created in your workspace. It's the smartest way to shape...
We offer two ways to order your EPS Surfboard Blanks:
1. Design Your Own Custom Blank:
Design your blank in AKUShaper Software and we'll precisely cut your design's outline, foil, and rocker. All you have to do is shape the rails and bottom contours! This is an excellent way to copy any popular model surfboard from a big brand without spending big bucks and actually produce a stronger, more durable board with Greenlight materials. (FYI - big surfboard brands like to make "disposable" surfboards so you break them and have to buy more. We don't think that's too cool...)
or
2. Order a Stock Blank Size
You can order a stock Engineered EPS foam blank from one of our "Series Blank" models and choose your thickness so you don't have to use a power planer and make a ton of dust like the old way of board building. You still cut your outline template by hand and shape the board normally (if you want to keep along the traditional ways but making it easier and less dusty).
We recommend ordering your EPS Foam surfboard blank 1/8" - 1/4" thicker than your final shape to allow room for concaves and rolling the deck into the rail.
Greenlight is also the East Coast distributor for US BLANKS
We stock Blue Density (Medium) in 25 different surfboard blank shapes and sizes.
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Custom Designed Engineered EPS Foam Blank 4'0" - 6'5" Long
Original price $ 127.25 - Original price $ 127.25Original price$ 127.25$ 127.25 - $ 127.25Current price $ 127.25Note: We manufacture all Engineered EPS Surfboard Blanks per order allowing for optimal customization to make shaping easier, faster, and with les...
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Custom Designed Engineered EPS Foam Blank 6'6" - 7'6" Long
Original price $ 138.83 - Original price $ 138.83Original price$ 138.83$ 138.83 - $ 138.83Current price $ 138.83Note: We manufacture all Engineered EPS Surfboard Blanks per order allowing for optimal customization to make shaping easier, faster, and with le...
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Custom Designed Engineered EPS Foam Blank 7'7" - 8'11" Long
Original price $ 138.58 - Original price $ 138.58Original price$ 138.58$ 138.58 - $ 138.58Current price $ 138.58Note: We manufacture all Engineered EPS Surfboard Blanks per order allowing for optimal customization to make shaping easier, faster, and with le...
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Custom Designed Engineered EPS Foam Blank 9'0" - 10'0" Long
Original price $ 149.88 - Original price $ 149.88Original price$ 149.88$ 149.88 - $ 149.88Current price $ 149.88Note: We manufacture all Engineered EPS Surfboard Blanks per order allowing for optimal customization to make shaping easier, faster, and with le...
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[F SERIES] EPS Foam Surfboard Blanks : Fish, Eggs, & Fun Shapes
Original price $ 118.95 - Original price $ 126.75Original price$ 118.95 - $ 126.75$ 118.95 - $ 126.75Current price $ 118.95Note: We manufacture all Engineered EPS Surfboard Blanks per order allowing for optimal customization to make shaping easier, faster, and with l...
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[U SERIES] EPS Foam Surfboard Blanks : "Utility" Blanks for Higher Volume Shapes
Original price $ 117.95 - Original price $ 143.62Original price$ 117.95 - $ 143.62$ 117.95 - $ 143.62Current price $ 117.95Note: We manufacture all Engineered EPS Surfboard Blanks per order allowing for optimal customization to make shaping easier, faster, and with le...
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[MS SERIES] EPS Foam Surfboard Blanks : Mini Simmons Shapes
Original price $ 116.95 - Original price $ 116.95Original price$ 116.95$ 116.95 - $ 116.95Current price $ 116.95Note: We manufacture all Engineered EPS Surfboard Blanks per order allowing for optimal customization to make shaping easier, faster, and with le...
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[SUP SERIES] 1.5# Density EPS Foam SUP (Stand Up Paddleboard) Blanks
Original price $ 248.95 - Original price $ 320.00Original price$ 248.95 - $ 320.00$ 248.95 - $ 320.00Current price $ 248.95Note: We manufacture all Engineered EPS Surfboard Blanks per order allowing for optimal customization to make shaping easier, faster, and with les...
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[SURF/PRONE FOIL BOARD SERIES] Surf Foil / Prone Foilboarding Blanks
Original price $ 105.56 - Original price $ 110.43Original price$ 105.56 - $ 110.43$ 105.56 - $ 110.43Current price $ 105.56Note: We manufacture all Engineered EPS Surfboard Blanks per order allowing for optimal customization to make shaping easier, faster, and with le...
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[WAKE/KITE FOIL BOARD SERIES] Wake Foil / Kite Foilboarding Blanks
Original price $ 97.25 - Original price $ 97.25Original price$ 97.25$ 97.25 - $ 97.25Current price $ 97.25Note: We manufacture all Engineered EPS Surfboard Blanks per order allowing for optimal customization to make shaping easier, faster, and with le...
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[SUP/ WING / E-FOIL BOARD SERIES] SUP / Wing /E-Foil Boarding Blanks
Original price $ 198.68 - Original price $ 198.68Original price$ 198.68$ 198.68 - $ 198.68Current price $ 198.68Note: We manufacture all Engineered EPS Surfboard Blanks per order allowing for optimal customization to make shaping easier, faster, and with les...
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US Blanks 610A
Original price $ 140.80 - Original price $ 140.80Original price$ 140.80$ 140.80 - $ 140.80Current price $ 140.80US Blanks 6'10"A PU Foam Surfboard Blank Click the image below to download the full size PDF catalog page NOTE: US BLANKS must ship via fre...
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US Blanks 71EA
Original price $ 145.19 - Original price $ 145.19Original price$ 145.19$ 145.19 - $ 145.19Current price $ 145.19US Blanks 7'1"EA PU Foam Surfboard Blank Click the image below to download the full size PDF catalog page NOTE: US BLANKS must ship via frei...
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US Blanks 73A
Original price $ 155.38 - Original price $ 155.38Original price$ 155.38$ 155.38 - $ 155.38Current price $ 155.38US Blanks 7'3"A PU Foam Surfboard Blank Click the image below to download the full size PDF catalog page NOTE: US BLANKS must ship via freigh...
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US Blanks 74SP
Original price $ 154.95 - Original price $ 154.95Original price$ 154.95$ 154.95 - $ 154.95Current price $ 154.95US Blanks 7'4"SP PU Foam Surfboard Blank Click the image below to download the full size PDF catalog page NOTE: US BLANKS must ship via fre...
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US Blanks 76EA
Original price $ 152.36 - Original price $ 152.36Original price$ 152.36$ 152.36 - $ 152.36Current price $ 152.36US Blanks 7'6"EA PU Foam Surfboard Blank Click the image below to download the full size PDF catalog page NOTE: US BLANKS must ship via fre...
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US Blanks 710SP
Original price $ 164.69 - Original price $ 164.69Original price$ 164.69$ 164.69 - $ 164.69Current price $ 164.69US Blanks 7'10SP PU Foam Shortboard Blank Click the image below to download the full size PDF catalog page Email us for a custom freight qu...
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US Blanks 80H
Original price $ 162.80 - Original price $ 162.80Original price$ 162.80$ 162.80 - $ 162.80Current price $ 162.80US Blanks 8'0"H PU Foam Surfboard Blank Click the image below to download the full size PDF catalog page NOTE: US BLANKS must ship via freig...
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US Blanks 83H
Original price $ 165.97 - Original price $ 165.97Original price$ 165.97$ 165.97 - $ 165.97Current price $ 165.97US Blanks 8'3"H PU Foam Surfboard Blank Click the image below to download the full size PDF catalog page NOTE: US BLANKS must ship via freig...
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US Blanks 84SP
Original price $ 167.45 - Original price $ 167.45Original price$ 167.45$ 167.45 - $ 167.45Current price $ 167.45US Blanks 8'4" SP PU Foam Surfboard Blank Click the image below to download the full size PDF catalog page NOTE: US BLANKS must ship via fr...
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